Forums General Discussion Cooliing System Flush

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    • #68629
      kalinowski
      Participant

      I’d like to flush out the cooling system on my W 58. Has anyone done this? What product did you use? Where are the drain plugs on the W 58 located?

      Dan Kalinowski
      Jolly Lama #135
      Ko Olina, O’ahu

    • #78864
      madsailor
      Moderator

      Hi Dan,

      You can flush with any product that doesn’t harm aluminum. The drain plug
      is on the starboard side of the engine just forward of the dip stick, I
      think. Draining the engine isn’t all that complicated, but be sure you
      drain the water heater (and fill it) separately or you’ll be with no hot
      water and with an overheating engine. Also, make sure that the engine is
      totally full, including the thermostat housing. Sadly, the way it’s
      mounted, the thermostat is higher than the vent valve in the expansion
      tank, meaning you can get an air bubble there and the associated
      overheating (within minutes of starting the engine). How do I know?
      Experience….

      Bob

      On Thu, Oct 11, 2012 at 9:48 AM, kalinowski wrote:

      I’d like to flush out the cooling system on my W 58. Has anyone done
      this? What product did you use? Where are the drain plugs on the W 58
      located?

      Dan Kalinowski
      Jolly Lama #135
      Ko Olina, O’ahu

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      Bob Fine
      s/v Pelican
      Pearson 424 Hull #8
      http://thesailinglife.blogspot.com
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    • #78865
      kalinowski
      Participant

      Bob: thanks for the tip. By the way, how do you get the air bubble out of the thermostat housing?

      Dan Kalinowski
      Jolly Lama #135
      Ko Olina, O’ahu

    • #78866
      madsailor
      Moderator

      That’s an interesting question. I ended up having to remove the housing (2
      bolts easy to get to) and filling the antifreeze into the water pump.
      Basically, your engine should take 2 or a little more gallons of
      antifreeze, and if you can’t get it in using the fill and run method, that
      was the only way I could figure out how to do it. You may not have the
      problem at all – I did. But if you do, you know how to deal with it.

      Bob

      On Thu, Oct 11, 2012 at 11:26 AM, kalinowski wrote:

      Bob: thanks for the tip. By the way, how do you get the air bubble out
      of the thermostat housing?

      Dan Kalinowski
      Jolly Lama #135
      Ko Olina, O’ahu

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      Bob Fine
      s/v Pelican
      Pearson 424 Hull #8
      http://thesailinglife.blogspot.com
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    • #78867
      quent
      Participant

      Our W-58 has a petcock on the side of the upper t-stat housing to vent air. Absent that, you might try loosening the clamp on the “L” shaped hose between t-stst housing and exhaust manifold. We also have an overflow tank in the port cockpit locker that is teed off the hoses to the hot water heater.
      Quent

    • #78868
      madsailor
      Moderator

      Even better! I wish I had that.

      I’m not being terse. This is from my mobile.
      On Oct 11, 2012 4:54 PM, “quent” wrote:

      Our W-58 has a petcock on the side of the upper t-stat housing to vent
      air. Absent that, you might try loosening the clamp on the “L” shaped hose
      between t-stst housing and exhaust manifold. We also have an overflow tank
      in the port cockpit locker that is teed off the hoses to the hot water
      heater.
      Quent

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    • #78869
      Hull152_Patrick
      Spectator

      You may have this and I only say that because I didn’t know it till the
      guys on the list taught me.

      The petcocks look like thin pieces of metal with a pressed end. They don’t
      look like much at all to be honest and I had no idea what they were till
      something similar came up on the list.
      They vent air (or whatever the fluid is there).

      -p


      s/v Deep Playa | Pearson 424 Hull #152 | http://www.DeepPlaya.com |
      @DeepPlaya |
      W7PEA

      On Thu, Oct 11, 2012 at 4:55 PM, Robert Fine wrote:

      Even better! I wish I had that.

      I’m not being terse. This is from my mobile.
      On Oct 11, 2012 4:54 PM, “quent” wrote:

      Our W-58 has a petcock on the side of the upper t-stat housing to vent
      air. Absent that, you might try loosening the clamp on the “L” shaped

      hose

      between t-stst housing and exhaust manifold. We also have an overflow

      tank

      in the port cockpit locker that is teed off the hoses to the hot water
      heater.
      Quent

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      Owners no more...
      Thanks Dawn and Patrick!

    • #78870
      kalinowski
      Participant

      Based upon the comments here, it would seem to make sense to have a bleed valve installed on the top of the thermostat housing. I’m thinking of one shaped like a wing nut that can be hand tightened. Would the engine block coolant drain plug be part #11 on page 200 of the W 58 parts manual?

      Dan Kalinowski
      Jolly Lama #135
      Ko olina, O’ahu

    • #78871
      quent
      Participant

      Just a quick note: The petcock with the opening between the two handle wings typically opens by screwing in, not out.
      Q

    • #78872
      madsailor
      Moderator

      Except on the w58. Right to tight, left to loose.

      I’m not being terse. This is from my mobile.
      On Oct 11, 2012 7:40 PM, “quent” wrote:

      Just a quick note: The petcock with the opening between the two handle
      wings typically opens by screwing in, not out.
      Q

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    • #78873
      RLeeds
      Participant

      one note on the antifreeze to be used. Westerbeke recommends using the
      Prestone Extended life coolant now. If you are replacing another type of
      coolant, like the green coolant that we used to use, you need to be sure and
      get all the old coolant out of the engine before adding the new extended
      life. They were insistent that it is a bad idea to mix the two types of
      coolant!

      So, best to drain coolant by pulling the hoses off the bottom of the main
      heat exchanger, and also remove the engine block plug, which is on the right
      side of the W 58, but the port side of the boat. then place a hose and
      flush with fresh water. this will ensure you get all the old antifreeze
      out. then fill witht the new extended life. then deal with the air lock
      problem we all have!!

      Rodd Leeds
      Windseeker


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    • #78874
      madsailor
      Moderator

      In an effort to be green, I installed the West Marine stuff, I forget the
      name last year (serves me right for fixing things not broken, as there’s
      plenty of broken stuff to deal with). Oh, wait, I did it because I had to
      replace the water heater. Anyway, flush and fill the water heater
      separately. Really important. If you have a compressor available, use it
      to blow out the water heater after flushing.

      That’s all I have to say about that. It sounds far more complicated than
      it really is.

      Bob

      On Fri, Oct 12, 2012 at 7:48 AM, Rodd Leeds wrote:

      Quote:
      one note on the antifreeze to be used. Westerbeke recommends using the
      Prestone Extended life coolant now. If you are replacing another type of
      coolant, like the green coolant that we used to use, you need to be sure
      and get all the old coolant out of the engine before adding the new
      extended life. They were insistent that it is a bad idea to mix the two
      types of coolant!

      So, best to drain coolant by pulling the hoses off the bottom of the main
      heat exchanger, and also remove the engine block plug, which is on the
      right side of the W 58, but the port side of the boat. then place a hose
      and flush with fresh water. this will ensure you get all the old
      antifreeze out. then fill witht the new extended life. then deal with the
      air lock problem we all have!!

      Rodd Leeds
      Windseeker


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    • #78875
      kalinowski
      Participant

      Thanks for the tips! It’s great to have this resource for a 32 year old boat. I’ll have to check on where to fill the water heater.

      Dan Kalinowski
      Jolly Lama #135
      Ko Olina, O’ahu

    • #78876
      madsailor
      Moderator

      Easy, just pull both hoses and fill one until water comes out the other
      then reconnect. Should take a bit more than a quart, maybe a quart and a
      half.

      I’m not being terse. This is from my mobile.
      On Oct 13, 2012 8:38 AM, “kalinowski” wrote:

      Thanks for the tips! It’s great to have this resource for a 32 year old
      boat. I’ll have to check on where to fill the water heater.

      Dan Kalinowski
      Jolly Lama #135
      Ko Olina, O’ahu

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    • #78877
      cstewart
      Participant

      Is there any reason to believe I wouldn’t have this same air-lock problem inherent in the W60? I need to refresh my antifreeze but don’t want to invent any problems that I don’t already have.

      Charlie

    • #78878
      john stevenson
      Participant

      Charlie,
      Yes, I usually had an airlock problem with my W60 when flushing the
      coolant. Almost always it was in the hoses going to the water heater. I
      disconnected the hoses and poured antifreeze into one hose until it was
      flowing out of the other hose, then reconnected the hoses to the engine.
      That always fixed the problem.

      Regards,
      John Stevenson
      http://www.svsarah.com

      On Tue, Oct 16, 2012 at 11:18 AM, cstewart wrote:

      Is there any reason to believe I wouldn’t have this same air-lock problem
      inherent in the W60? I need to refresh my antifreeze but don’t want to
      invent any problems that I don’t already have.

      Charlie


      "People cannot discover new lands until they have the courage to lose
      sight of the shore."
      Andre Gide 1869-1951

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    • #78880
      cstewart
      Participant

      Thanks. I second Dan’s comment about how nice it is to have this forum for our 30 year old boats. This is better than a manufacturer’s advice on a new boat. Theirs is theory, this is experience.

    • #78881
      Anonymous

      I have a Yanmar, but I’m wondering… I changed the antifreeze last
      spring just before I stored the boat for the summer. Then I only ran it
      for a few minutes to move to the haul-out slip. Seemed fine doing that.
      How does one know one has an air lock in the engine’s cooling system.
      What is the symptom?

      I’m not being terse. I’m being curious.

      🙂

      Quote:

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    • #78883
      madsailor
      Moderator

      An airlock will result in overheating within 5 minutes. As far as the
      engine knows, there’s no water in it (not true, but thats how it appears to
      instruments and sensors). If it didn’t happen then, then when you leave
      next time, make sure your sails are uncovered and your anchor’s ready!

      Or, just run the engine for 10-15 minutes and allow it to come up to temp.

      Bob

      On Wed, Oct 17, 2012 at 7:56 AM, Silverheels wrote:

      Quote:
      I have a Yanmar, but I’m wondering… I changed the antifreeze last
      spring just before I stored the boat for the summer. Then I only ran it
      for a few minutes to move to the haul-out slip. Seemed fine doing that.
      How does one know one has an air lock in the engine’s cooling system.
      What is the symptom?

      I’m not being terse. I’m being curious.

      🙂

      Quote:

      Original Message


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    • #78884
      Anonymous

      Glad I asked. Thanks.

      Tor


      Silverheels, P-424 #17
      http://www.silverheels.us



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    • #78885
      madsailor
      Moderator

      Funny story. I changed my coolant last fall when I winterized. Ran engine
      at dock for a few minutes to be sure it would run.

      Left dock and made it about 200 feet before alarm went off. Couldn’t
      anchor in mid channel so threw up sails, deciding that I could sail to safe
      anchorage in harbor, then get towed in.

      Got to safe anchorage and decided I could sail around the sound for the
      day, then get towed in.

      Wind was great for going to Manhassett to see friend there. Sailed for the
      day and up to anchor.

      Had a great time with friends, took 10 minutes the next morning to deal
      with engine, and sailed home.

      Moral of the story: it’s a sailboat. The engine is called auxiliary for a
      reason.

      Bob

      I’m not being terse. This is from my mobile.
      On Oct 17, 2012 9:11 AM, “Silverheels” wrote:

      Quote:
      Glad I asked. Thanks.

      Tor


      Silverheels, P-424 #17
      http://www.silverheels.us



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    • #78886
      petedd
      Participant

      Or you hot watet heatet never heats up.

      Sent from my Samsung smartphone on AT&TRobert Fine wrote:An airlock will result in overheating within 5 minutes.  As far as the
      engine knows, there’s no water in it (not true, but thats how it appears to
      instruments and sensors).  If it didn’t happen then, then when you leave
      next time, make sure your sails are uncovered and your anchor’s ready!

      Or, just run the engine for 10-15 minutes and allow it to come up to temp.

      Bob

      On Wed, Oct 17, 2012 at 7:56 AM, Silverheels wrote:

      Quote:
      I have a Yanmar, but I’m wondering… I changed the antifreeze last
      spring just before I stored the boat for the summer. Then I only ran it
      for a few minutes to move to the haul-out slip. Seemed fine doing that.
      How does one know one has an air lock in the engine’s cooling system.
      What is the symptom?

      I’m not being terse. I’m being curious.

      🙂

      Quote:

      Original Message


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    • #79041
      kalinowski
      Participant

      Quent: thanks for the idea of a vent for the upper thermostat housing to bleed that area. I bought a spare W 58 from another owner that repowered and use it for parts. The upper thermo housing on the spare engine had a threaded port that I believe was used for a temp sensor. The port threads fit a petcock that I bought at an auto store, and I removed and replaced the original housing with this now vented unit. Westerbeke must have changed the thing on later engines.

      After going through the frustrating process of methodically rebuilding the raw and fresh water systems, my overheating problems are finally solved. This air bubble problem, of course, is not mentioned in any engine literature and had me tearing my hair out. I offer the following guidelines:

      1. Never, ever mix antifreezes. The resultant goo plugs up the cooling passages. Yes, I unknowingly did this

      2. Never, ever use a flush product unless it is friendly to aluminum. After gumming up my system, the flush I used ate holes through the inlet/outlet pipes on the aluminum exhaust manifold. Lucky I had a spare engine.
      Duh!

      Hopefully this will save another W 58 owner some grief.

      Dan Kalinowski
      Jolly Lama #135
      Ko Olina, O’ahu

    • #79042
      Chuck Ruble
      Participant

      Flush with clean water and some powdered dish washing solution. Run, flush, run, flush until you get clean water coming out.
      The engine won’t heat up to operating temp in neutral. Run it under load at the dock to get it to heat up.

      Use red, heavy duty, silicate free anti freeze.

      Chuck

    • #79043
      Chuck Ruble
      Participant

      Oh yeah, those drain plugs. We usually remove them and plug. There’s no reason to open them, you can drain the system from a hose and they often just result in nuisance leaks.

    • #79203
      Chuck Ruble
      Participant

      One of these turned up at the shop. I’m thinking of plumbing it to the horizontal temp sensor on the thermostat housing with a short length of flexible hose. Mounted on a bulkhead it would be the highest spot in the system.

      http://www.watts.com/pages/_products_details.asp?pid=663

      Something to check out on your cooling system. The hole in fill port on the cooling system that leads to the overflow tank hose gets clogged quite easily. You can stick a paper clip in there to clear it.

      Chuck

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